Our Services | Prototypers

Steel Structure Detailing

Workshop-ready documentation that shortens schedules, reduces waste, and prevents on-site errors.

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We convert your architectural/structural intent into fabrication-ready packages so the site team installs directly without ad-hoc cutting or guesswork.

Schedule~20% faster typical delivery

Steel Weight5–15% reduction via nesting & optimization

Total Cost~10–15% lower overall vs. traditional

Included:

Accurate BoM (Bill of Materials) to control spend & waste.
Sub-assembly drawings showing cutting & assembly per module.
Part drawings enabling full workshop prepping for direct on-site install.
Cutting layout (nesting) to minimize offcuts and optimize sheets/beams.

Workshop vs. On-Site Execution

Item	Workshop	On-Site
Welding	CO₂/robotic/automated — higher quality & speed	Stick — weather dependent
Handling	Fixed winches; safe & low cost	Cranes; expensive & slower
Drilling	Dedicated machines (precision)	Cordless drills (slower)
Beam Cutting	Beam saw (fast, accurate)	Angle grinder (labor heavy)
Plate Cutting	CNC laser/plasma (less scrap)	Oxy-fuel/grinder (more scrap)
Surface Prep	Controlled conditions	Outdoor exposure

Example — 1,000 m² / 50-ton project

Traditional duration often 3–4 months due to on-site detailing/rework.
Our approach shifts work to workshop → faster erection, fewer site hours.
Typical outcome: ~20% faster schedule and ~10–15% cost reduction.

Figures are typical, not guaranteed; depend on scope and constraints.

Inputs we need from you

Architectural/structural concept and loads.
Material specs & finish requirements.
Site constraints (crane, access, sequencing).
Any vendor constraints or preferred profiles.

Our process

Understand requirements & constraints.
Engineering study and connection strategy.
3D modeling & shop-detail drawings.
Initial delivery → your technical review.
Final package handover; on-site follow-up if needed.

Deliverables

3D model
Shop-detail drawings
Cutting lists
Layout nesting
Foundation layout

FAQs

Can you work with my fabricator’s standards?

Yes — we align hole schedules, weld symbols, and tolerances to your shop practices.

Do you support phased delivery?

We can phase drawings by erection sequence to match your site plan.

Production Line Modeling

Own your line with a complete 3D model + drawings for every component.

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We model your existing line in full 3D — from the biggest machine to the smallest bracket — and produce detailed drawings + a structured database. The goal is control, uptime, and flexibility.

DowntimeReduce with pre-fabricated spares & clear docs

IndependenceLower OEM/vendor dependency

ScalabilityPlan upgrades with fewer unknowns

What this enables

Fix current issues and prevent failures.
Pre-fabricate spare parts for high-wear components to cut downtime.
Add/remove equipment in a controlled way.
Customize parts to your process.
Plan capacity expansion/optimization with data.

Included

Full 3D model of assemblies & sub-components.
Detailed drawings with specs and dimensions.
Linked database (part → function → relationships) — your technical map.

Inputs we need

Current P&IDs / layouts, manuals, any vendor drawings.
Known bottlenecks, failure history, maintenance logs.
Target throughput, upgrade plans, compliance requirements.

Process

Survey & data collection.
As-built 3D model creation.
Part/drawing documentation and database linking.
Initial delivery & validation walk-through.
Final handover; support for change control.

Use cases

Troubleshooting and root-cause analysis.
Fast sourcing or in-house manufacturing of spares.
Layout changes, capacity increase, or retrofits.

FAQs

Can you work without OEM files?

Yes. We reverse-model from measurements, photos, and your team’s input.

How do you keep the model up to date?

We deliver a change-log template and can provide periodic update engagements.

Molded Products Design

Product + mold design, drawings, and DFM — ready for manufacturing.

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We design molded products end-to-end and specify the tooling for reliable, cost-efficient production cycles.

What’s included

Final product design with DFM (drafts, radii, thickness, ribs, snaps).
Mold design for plastic injection (core/cavity, inserts if needed).
Detail drawings for both product and mold (dimensions, tolerances, materials).

Tooling considerations

Gating & runner layout (balance, vestige control).
Cooling channel strategy for cycle-time and warpage control.
Ejection method (pins, sleeves, stripper) and draft adequacy.

Material & finish

Resin selection (mechanical/thermal/chemical constraints).
Coloring & surface textures (SPI, VDI, EDM, polish levels).
Metal inserts, threads, or overmolding as required.

Process

Requirements & benchmarks.
Concept & DFM review.
Detailed design & mold architecture.
Drawings & BOM freeze.
Pilot/prototype support (optional).

Typical outputs

3D CAD (STEP/IGES/native as agreed).
2D drawings (tolerances, GD&T if required).
Mold assembly drawings & parts list.

FAQs

Do you support pilot runs?

Yes — we can coordinate with your molder and iterate based on T1/T2 feedback.

Can you redesign an existing product?

Absolutely — we improve manufacturability, cost, or performance while keeping key constraints.

Consultation Sessions

Clarify options, reduce risk, and start with the right execution plan.

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Focused, limited-availability sessions for leaders who want to de-risk early decisions and see the full picture before committing resources.

Scope

Design reviews and manufacturability checks.
Execution planning & sequencing.
Vendor/spec alignment and value engineering.

Format & outcomes

Timed session with engineers/designers.
Written summary with action items and risks.
Optional follow-up supervision on site.

Who should attend

Companies exploring new products or process upgrades.
Engineers validating designs or manufacturing routes.
Decision-makers seeking expert input to avoid costly mistakes.

FAQs

Can sessions be online?

Yes — remote or on-site depending on need and availability.

What prep is required?

Send any drawings, photos, requirements, and questions in advance to maximize value.